This service is an electrochemical process of. Plasma nitriding is a method of surface modification using a glow discharge technology to introduce nitrogen into the surface of a metal, which subsequently diffuses into the material (6). Our customers benefit from over 20 years of technological leadership in the field of customized thermal treatment systems for a variety of sectors, from job-shop heat treatment operations to inhouse manufacturing. The acquired properties were compared and evaluated on these three processes with the aim to verify the solid nitriding performance. The load is set at a cathodic potential while the chamber is set at an anodic potential. Increased degree of filling for cost-effective plasma nitriding. Disadvantages. Sintered parts can be nitrided; Possibility of partial nitriding surfaces; No ammonia; Low energy consumption; Low gas consumption (200Nl/h of N 2 and … RÜBIG part­ners from across the globe have confidence in our plasma nitriding technology. Micro 500x gear in 30CD12 with white layer of compounds after nitriding in plasma, 3-4 μm and mixed type (Ɛ+Ɣ') Micro 500x after plasma nitriding in 1.2343, a layer characterised by the sole diffusion of fine martensite inside, with no massive nitrides on the surface and completely devoid of any compound layer. limited bulk treatment; High investment : Plasma nitriding. ALD France Furnace : ASPN . Remote maintenance and online diagnostics for increased efficiency. Don't be blinded by the bling of other shiny cams--choose COMP Cams Xtreme Energy Pro-Plasma nitrided camshafts. The Cost Effectiveness Of Plasma Nitriding Process. for the cost and financial benefits of each, an important element for users is CAPEX and ROI. read more... Metal Treat. The nitriding process has been around for over 100 years and is essentially a heat-treating process that deposits nitrogen into the surface of the metal, hardening it. Three heating and cooling zones, and temperatures are measured directly at the component. Ion nitriding uses this plasma state, meaning the process can also be called plasma nitriding Product Features: Ion nitriding furnaces are using cold wall and mobile vacuum bell, Ion nitriding is a plasma technique. About Our Company. Plasma Nitriding or Ion Nitriding is a significant development of the original Nitriding process. Plasma nitriding and plasma nitrocarburising are often preferred to the corresponding gas processes if masking is required. Its cost is very much less than plasma nitriding. Other advantages include resistance to softening by temperatures up to the processing temperature (approximately 950F-1025F). Cost reduction through development … This helps lower materials cost. HPPN nitriding is a very low cost effective way to improve fatigue resistance, resistance on hertz pressure and hot hardness. MICROPULS ® Technology. A voltage difference is applied between the wall of the furnace and the parts. Our plasma nitriding production base has complete inspection equipment w ith four large plasma nitriding furnace ,p rovid ing technical training and turnkey project at any time. The nitrogen-disposition process is accomplished through one of three mediums: gas nitriding, salt bath nitriding, or plasma nitriding. The on. The initial investment cost for an ion installation and a very good quality gas nitriding system like Nitrex is comparable. We provide best solution to our respectable clients with perfection. The race-proven process is the best way to increase the durability and lubricity of flat tappet camshafts. Plasma nitriding is suitable for all ferrous materials, even sintered steels with higher porosity, cast iron and high alloyed tool steels even with chromium contents higher than 12%. Download product portfolio Industrial Furnaces. Our plasma nitriding hardness chart will help you identify the materials & typical results achieved when considering nitriding. Plasma technology is primarily for stainless steel and other low alloy steels which are not suitable for a “standard” heat treatment processes. Typical feature of plasma nitriding is the active participation of the treated parts in the glow discharge - the parts act as a cathode, while the chamber acts as an anode. Low cost Plasma Nitriding PerformNitride is a very low cost effective way to improve fatigue resistance, resistance on hertz pressure and hot hardness. Improved surfaces plus cost … 1. It is well known that plasma nitriding has many advantages over gas nitriding, where plasma is particularly cost effective as treatment times are reduced by a factor of between 3 and 5, there is a 50% reduction in energy consumption, and a 50 to 100 times reduction in the use of the working gas. ly gas plasma requires is nitrogen , but often it’s done with hydrogen , argon and methane. Plasma nitriding This process relies on the formation of hard nitrides in the steel surface. High capital cost of equipment limits the process to long production runs or short runs of specialised, high value components. They improve wear resistance, seizing resistance, corrosion resistance and fatigue life of nitrided parts. Plasma nitriding uses plasma discharge physic to diffuse nitrogen into the surface of a ferrous alloy. How To Plasma Nitride? We are the leading organization to offer our precious clients optimum quality Ion Nitriding Service. Gas Nitriding And Plasma Ion Nitriding are case hardening processes. Plasma nitriding can be used for hardening long parts, such as this steel shaft, because it delivers a uniform diffusion of nitrogen along the entire part. ESPON anti-nitriding stop off pastes are very useful in preventing nitriding on the coated areas. Typically, they depend upon a series of salt baths to prepare the surface and then use the application of electricity to help coat the prepared site with a hard metallic finish, such as chrome. The plasma nitriding process starts by pumping the atmosphere of the furnace chamber until the desired vacuum pressure. Pulsed Plasma Nitriding . Add to Favorites 1/6. Quite often, selective gas nitriding or selective plasma-ion nitriding becomes necessary. As every coin has two sides, gas nitriding has advantages as well as disadvantages. Then a gas mixture typically made of nitrogen and hydrogen is introduced into the chamber. This process is the most cost efficient treatment for molds and dies for forming, die casting, forging, aluminium extrusion, plastic molding, and various precision components. It is more reliable and easy to practice. MPT in Valencia, CA was founded in 1986 by A.B. Nitriding also produces extended fatigue life and improves corrosion resistance. Temperature Control. Plasma Nitriding . Plasma Nitriding Vs Chrome Electroplating. Plasma offers certain distinct advantages such as: The ease of masking the component surface where nitriding is to be avoided; Ability to nitride low density powder metallurgy parts; Ask us for an advice about which nitriding method is better suited to your situation. Elements capable of forming nitrides must be present in the steel as alloying elements. Low cost Plasma Nitriding HPPN – High Pulsed Plasma Nitriding. Due to its improved capabilities, this method has become increasingly popular. At first , the product is sealed in a low-pressure vacuum. Low maintenance cost; Good temperature homogeneity; semi bulk loads can be treated; High development potential . These advantages combine to save our customers time and money. Compound layer free for the highest fatigue resistance, and also for parts which are to be subsequently coated. Is it economically feasible to set up this plant, how much can be the cost of the required equipment/s. The high level of flexibility and reproducibility achieved by pulsed plasma nitriding provides many opportunities for users to improve performance and reduce life cycle costs. Q:How about training 9 A:Buyer sent operator to our factory to get trained about the furnace operation; Our engineers offer training in the users working site. How successful is this technology? Q. I would like to have information about plasma nitriding for surface hardening of automotive parts and screws and barrels of extruders. This process is the most cost efficient treatment for molds and dies for forming, die casting, forging, aluminium extrusion, plastic molding, and various precision components. The cathodic cage plasma nitriding (CCPN) is an efficient and cost-effective surface modification technique, extensively used in last two decades. Unlike gas nitriding , these chemicals aren’t the method’s main mechanism. Efficient Operation. Service Type: Gas Nitriding, Plasma Nitriding. Global Plasma Nitriding Furnace Market Research Report 2020 carries in-depth case studies on the various countries which are involved in the Plasma Nitriding Furnace market. Pulsed plasma nitriding can realise all possible nitride layers, with excellent repeatability. Kassir. However, manufacturers need to monitor the production process closely to prevent explosions. Our FNC/ONC process provides a black finish similar to that of Black Oxiding while in most cases meeting 300-hour salt spray requirements. 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